Plastic extrusion manufacturing is best described as a process devised to produce large amounts of plastic. The raw plastic is melted and then formed into a single profile which can be continued almost indefinitely.
The raw materials are pellets, flakes, powder, and even granules. These are fed into the entrance of an extruder which is gradually heated to melting point. It is then forcibly ejected into a pre-defined mold and left to cool.
The result is a piece of plastic sized and shaped to your needs. A wide range of excellent standard extruders is available for all industry applications.
In the event of specific requests concerning the shape, the size and surface finishing it is advisable to select custom extruders ensuring productivity and cost efficiency. That’s just one of several advantages of manufacturing with plastic extrusion lines.
Table of Contents
It’s Fast
Because the manufacturer has all the tools in position, all they need is the raw material and your custom specifications. The extruder can then be set and the plastic will be fed into it.
The entire process takes minutes, although you’ll need to allow longer for cooling and the bigger the required batch the longer it will take to be produced.
It’s Effective
Plastic extruders are fast but they are also effective. Because of the way the melted raw materials are pumped into the mold, the result is perfect every time.
There is no more effective way to get an accurate and consistent solution.
Complicated Is Easy
Because the raw materials are heated and molten they can be used in any mold. You can customize the thickness, dimensions, shape, colour, and even the texture of the finish.
Any shape, no matter how complicated can be created with ease.
It’s Budget Friendly
In most cases, you’ll find plastic extrusion tooling is significantly cheaper than any other plastic manufacturing method. That means this approach can be used regardless of your budget and you’re sure to be impressed by the results.
It’s even possible to use different materials, creating layers in the final product. This approach allows you to maximize strength in the inner layers and aesthetic appeal in the outer layer.
Added Extras
When producing plastics via plastic extrusion you’ll also have the opportunity to add extras. This includes hardeners or a fire-resistant layer. It can be a useful design feature or a practical advantage in the consumer market. You just need to spend a moment thinking about what you really want.
Reduced Environmental Impact
Plastic doesn’t have a very environmentally friendly image. However, the majority of plastics produced today are manufactured from recycled plastics. It’s an exciting field.
That means nominal environmental impact when creating your piece via extrusion, all that is needed is energy to heat the raw materials.
This process also minimizes wastage. It’s carefully controlled and this ensures no more raw materials are used than necessary and minimal waste occurs on completion of the project.
This excess isn’t wasted as it will be put into the next project.
Summing Up
If you’re looking for plastic in any shape or form you need to take a look at what plastic extruders have to offer. Choose a reputable company and you can’t go wrong!